HLP2 Cigarette Packing Machine – Automatic Hard Hinged Lid Packet Forming & Aluminum Foil Wrapping Equipment
Overview of HLP2 Cigarette Packing Machine
The HLP2 cigarette packing machine originates from classic Molins tobacco packaging technology, the core front-end unit of the complete ZB43A hard-box cigarette packaging linetjhuayi.co.... It receives finished tipped cigarette rods directly from MK8 industrial, MK9 commercial and Protos70 automatic cigarette making machines, completing automatic cigarette sorting, inner aluminum foil wrapping, hard carton folding and hot melt glue sealing in one integrated stationhkdaehon.c....
As the first station of post-rolling packaging workflow, it forms a seamless automatic production chain with upstream tobacco primary processing equipment (tobacco steaming machine, tobacco separate machine, vibrating conveyor, tobacco storage silo, casing & flavor preparation machine) and downstream YB59A packing film overwrapper, YB69A carton packing machine. It supports regular king-size, slim, super slim and burst capsule filter cigarettes, widely installed in medium and large commercial tobacco factories, OEM export cigarette production workshops across Southeast Asia, Middle East, Africa and Latin America. All paper, foil and cigarette contact components adopt wear-resistant stainless steel and anti-adhesive lining; precision cam servo transmission ensures stable continuous high-speed operation with ultra-low packet forming defects.
Standard Core Technical Parameters of HLP2 Cigarette Packing Machine
- Rated Stable Production Speed: 120–180 hard cigarette packets per minuteDynamic To...
- Supported Cigarette Spec: Diameter 5.4–8mm, total length 65–100mm; king/slim/super slim / capsule filter rods
- Standard Packet Collation: 10pcs, 20pcs (5×5 layout); customizable stacking modes for regional market demands
- Packaging Consumables: Inner aluminum foil paper, hinged hard carton blank, hot melt adhesive
- Control System: Siemens S7 PLC + 10-inch touch screen HMI, auto fault diagnosis & defective packet rejection
- Total Installed Power: 5.0 KW
- Compressed Air Requirement: 0.6–0.7 Mpa, air flow 48m³/h
- Overall Machine Weight: Approx 5400 KG
- Working Voltage: 380V three-phase, customizable to local factory power grid standards
Key Advantages of HLP2 Cigarette Packing Machine For Tobacco Manufacturers
- High-Speed Neat Packet Forming With Ultra-Low Defect Rate Precision cam indexing and servo cigarette arranging structure keep cigarettes tidy without skew, crushing or dislocation. Uniform aluminum foil folding and constant-temperature glue sealing eliminate loose cartons, foil wrinkles and glue leakage, finished packet appearance meets international retail export standards. Built-in multi-group photoelectric sensors automatically detect empty packets, missing cigarettes and foil shortage, pneumatically reject unqualified products to cut manual inspection labor cost.
- Full Synchronous Compatibility With All MK Series & Protos Cigarette Makers Standard cigarette tray feeding inlet perfectly docks MK8 industrial, MK9 commercial and high-speed Protos70 cigarette making machines, supporting real-time speed interlock to avoid production pause caused by material supply mismatch. Cooperates stably with KDF2 filter rod machines and capsule filter inserting equipment for mass production of menthol burst bead filter cigarettes without extra mechanical modification.
- Flexible Multi-Spec Brand Fast Switching Quick mold replacement and one-click formula storage on touch screen support fast conversion between multiple packet sizes, carton shapes (square, round corner, bevel edge, D-type) and cigarette collations. Multiple packaging parameter formulas can be stored for quick recall when switching different cigarette brands, no complicated mechanical disassembly required.
- Modular Split Structure & Low Long-Term Maintenance Cost Independent split functional modules enable easy disassembly, deep cleaning and vulnerable spare parts replacement. Centralized automatic lubrication system reduces core component abrasion and downtime loss. As tobaccomachinery.top one-stop supplier, we stock full range original matching spare parts for HLP2 machine for fast global delivery and remote video technical guidance. Detachable feeding channels support rapid cleaning of residual glue and paper scraps to prevent cross-flavor contamination between different tobacco batches.
- Perfect Docking With Complete Post-Packaging Line Finished hard packet outlet directly links YB59A packing film packing machine for transparent BOPP cellophane wrapping with tear tape; wrapped packets then flow to YB69A carton packing machine for large strip carton loading and sealing, forming a fully unmanned closed production line from raw cut tobacco to export-ready sealed cartons.
- Durable Industrial Construction For 24-Hour Continuous Mass Production Main transmission parts adopt wear-resistant alloy steel, all tobacco/paper contact surfaces use anti-rust stainless steel. Optimized low-noise vibration reduction design suitable for non-stop mass production of large export cigarette orders, long service life with stable performance under long-hour continuous operation.
Complete Full Production Workflow Matched With HLP2 Cigarette Packing Machine
- Raw tobacco processed via tobacco steaming machine → tobacco separate machine → casing & flavor preparation machine → tobacco drying machine
- Stabilized uniform cut tobacco buffered in tobacco storage silo, transported by vibrating conveyor to MK8 / MK9 / Protos70 cigarette maker feeding hopper
- KDF2 filter rod machine produces acetate filter tips; optional capsule filter cigarette manufacturing machine embeds aroma burst beads into filter rods
- Cigarette maker completes tobacco rod rolling and filter tipping, finished cigarette trays delivered to HLP2 cigarette packing machine
- HLP2 automatically arranges cigarettes, wraps inner aluminum foil and forms sealed hard hinged-lid cigarette packets
- Hard packets enter YB59A packing film packing machine for transparent cellophane overwrapping with tear tape
- Film-wrapped packets are conveyed to YB69A carton packing machine for automatic strip carton loading, sealing and stacking for wholesale & export shipment
As one-stop tobacco machinery supplier operating tobaccomachinery.top, we supply full supporting equipment matched with HLP2 cigarette packing machine: complete tobacco primary processing machinery, cigarette rolling units, filter rod makers, full ZB43A packaging line (HLP2+YB59A+YB69A) and full stock of HLP2 vulnerable spare parts compatible with original Molins mechanical standards.
Request Custom Quotation For HLP2 Cigarette Packing Machine
Send our engineering team your target daily packaging output, cigarette specifications (regular/slim/capsule filter), required packet collation and matched upstream cigarette maker model. Our technical team will design an integrated full production line layout plan and offer competitive factory direct price for new factory construction or existing production line upgrading renovation.
Q: Which cigarette making machines can HLP2 cigarette packing machine match?
A: HLP2 reserves standard synchronous docking interfaces for MK8 industrial, MK9 commercial and Protos70 automatic high-speed cigarette makers, realizing fully automatic cigarette rolling and packet packing without manual transfer.
Q: What is the max stable running speed of HLP2 cigarette packer?
A: The rated stable output reaches 180 cigarette packets per minute, fully meets mass packaging demands of medium and large commercial tobacco factories for domestic sales and export orders.
Q: Can HLP2 pack slim and capsule burst bead filter cigarettes?
A: Yes, we provide customized molds and parameter adjustment service to fit slim, super slim and menthol capsule filter cigarette sizes, supporting multiple carton shape options for regional market packaging standards.
Q: Does your factory supply full spare parts for HLP2 cigarette packing machine?
A: We stock all core vulnerable spare parts including glue dispensers, foil feeding rollers, cam indexers, folding molds and photoelectric sensors, supporting fast global shipping and remote video technical guidance for installation, commissioning and routine maintenance.
HLP2 Cigarette Packing Machine consist of bellow 5 parts:
•YB43 Packer
•Stamper
•YB59 Wrapper
•YB69 Cartoner
•YB99 Overwrapper.
It consists of hinged-lid packet packer, stamper, packet film wrapper, cartoner, and carton film overwrapper, and it can automatically perform the operation of hinged-lid packet packing, stamping, packet film wrapping, carton packing and carton film overwrapping.
This packing line is mainly composed for four single machines: YB43A Cardboard Packet Packing Machine, YB59A Packet Film Packing Machine, YB69A Carton Packing Machine and YB99 Carton Film Packing Machine (Coupon Insert Unit and YTB Tax Mark Sticking Unit are optional
1) YB43 Packer
This product is used for hard packet carton packing of cigarettes with length of 84~100mm with different diameters, and in different arrangements (10’s in 5-5, 12’s in 6-6, 16’s in 8-8, and 20’s in 7-6-7 or 10-10 arrangements).
Features:
•It has features of slow starting, automatic protecting, automatic detecting, ejecting and failure indicating, easy operation, and convenient maintenance, which makes it and ideal cigarettes packing unit for small and medium size cigarette factory.
•Especially, with its low cost, good packing quality, and stable performance, it is suitable for special such as slim packing, long cigarette packing, round corner packing, octagonal packing, and 10’s ~ 16’s packing.
Technical Specifications:
•Capacity: 180 packs/min
•Cigarette Specification: Length: 84~100mm; Diameter: 5.4~8mm
•Packet Size: 87.5x56x23.5mm(King Size)
•Carton Size: 283x90x48.5mm(King Size)
Feature:
•Wide-range application to different cigarette packet dimensions, and widely adopted in industry field of food, medicine, cosmetics etc.
•High operation efficiency and low wastage.
•Easy operation, and convenient maintenance.
•Capacity: 180 packs/min;
•Overall size: 2600x700x1600(including conveyor)
•Weight: 1450kg
•Power: 2.7KW
Features:
•Wide-range application to different cigarette packet dimensions.
•High operation efficiency and low wastage.
•Compact structure and low energy consumption.
•Easy operation, and convenient maintenance.
•Capacity: 18 cartons/min;
•Overall size: 1950x1800x1550
•Weight: 815kg
•Power: 1.5KW
This product is used for overwrapping of cigarette carton with BOPP film. Also it can be used for naked overwrapping of cigarette packets (soft and hard packets applicable) in two layers (2×5 for 20’s packet) or in four layers (4×5 for 10’s packet) directly with BOPP film(without carton).
Feature:
•Wide-range application to different cigarette packet dimensions and arrangements.
•High operation efficiency and low wastage.
•Compact structure and low energy consumption.
•Easy operation, and convenient maintenance.
•Capacity: 18 cartons/min;
or 180 packs/min. for 20’s packet naked wrapping;
or 360 packs/min. for 10’s packet naked wrapping;
•Overall size: 2100x1100x1200
•Weight: 600kg
•Power: 1.52KW
| # | 名称 Items | 参数 Parameters |
|---|---|---|
| 1 | Output Speed | 180packs/min |
| 2 | Rated efficiency | 80% |
| 3 | Voltage | 380±10% |
| 4 | Frequency | 50Hz |
| 5 | Air Pressure | >0.6MPa |
| 6 | Air Flow | >48m3/h |
| 7 | Pressure of the Vacuum Pump | >0.05MPa |
| 8 | Air Flow from the Vacuum Pump | >60m3/h |
| 9 | Ambient Temperature | 25±5℃ |
| 10 | Relative Humidity | 55%-56% |
| 11 | Height above sea Level | not higher than 2000m |
| 12 | Dust Content | not higher than 3mg/m3 |
| 13 | Cigarette Circumferencer | 4 24.5±0.3mm |
| 14 | Cigarette Length | 84±0.5mm |
| 15 | Way of Packets Packing | Hinged-Lid Packet |
| 16 | Collation | 7-6-7 |
| 17 | Overall Size of Packet | 87.5x56x23.5mm |
| 18 | Way Of Carton Packing | Europe Standard |
| 19 | Size of Carton | 282.5x90x48.5mm |
| 20 | Overall size of combination | 7200x6700mm |
| 21 | Total Weight of the combination | 6200kgs |
| 22 | PLC控制 PLC Control | |
| 23 | Equipment Color(Paint by buyer require) Normally green |
This product can automatically perform stamping of tax stamp to cigarette packet with different dimensions, such as king size packet, slim packet, long cigarette packet, round corner packet, and octagonal packet.
Features:
•Wide-range application to different packet dimensions.
•Automatic detecting and ejecting packets without stamp.
•High operation efficiency and low wastage.
•Easy operation, and convenient maintenance.
•Capacity: 180 packs/min;
•Tax stamp size: 45x20mm(or as per request)