Protos 70 Automatic Cigarette Making Machine – Premium High-Speed Integrated Cigarette Manufacturing Unit For Large-Scale Tobacco Factories

 

 Overview of Protos 70 Automatic Cigarette Making Machine

The Protos 70 automatic cigarette making machine is a top-tier high-speed integrated production unit developed based on classic Hauni industrial platform, consisting of three core independent modules: S7000 tobacco rod forming unit, M8000 filter tipping attachment and F80 automatic tray fillercivic-toba.... As flagship equipment for large-scale industrial tobacco manufacturers, it delivers unmatched production efficiency compared with mid-speed MK9 and entry-level MK8 machines. It achieves fully automatic vacuum tobacco rolling, precision filter tipping and finished cigarette tray stacking in one continuous workflow. This Protos 70 unit seamlessly connects upstream full tobacco primary processing machinery (tobacco steaming machine, tobacco separate machine, vibrating conveyor, tobacco storage silo, casing & flavor preparation machine) and downstream complete ZB43A packaging line (HLP2 hard packer, YB59A cellophane wrapper, YB69A carton packer). With standard docking interfaces for KDF2 filter rod machine and capsule filter inserting equipment, it supports mass production of regular king-size, slim, super slim and menthol burst bead capsule filter cigarettes, widely exported to large tobacco plants across Southeast Asia, Middle East, Africa and Latin America.

Standard Core Technical Parameters of Protos 70 Automatic Cigarette Making Machine

  • Rated Production Speed: 7,000 cigarettes per minute (regular circumference); 6,000 cpm for slim & super slim cigarettes
  • Applicable Cigarette Spec: Circumference 17–28.3mm; total tobacco rod + filter length 65–110mm
  • Compatible Filter Rod: 15–30mm acetate filter, single/double aroma burst capsule filter rods
  • Control System: Siemens IPC / Beckhoff IPC industrial computer + 15-inch touch screen HMI
  • Precision Quality Control: Built-in real-time microwave weight detection, weight deviation controlled within ±0.8%, automatic defective cigarette rejection
  • Power Configuration: S7000 rod maker 50KW, M8000 tipper 20KW, F80 tray filler 15KW; total 85KW
  • Overall Net Weight: 10,800 KG
  • Working Voltage: 380V three-phase, customizable to local factory power grid standards

 Core Competitive Advantages of Protos 70 Automatic Cigarette Making Machine For Large Tobacco Plants

  1. Ultra-High Stable High-Speed Mass Production Max 7000 cpm continuous stable output drastically lifts daily factory production capacity, far exceeding MK9 (5000 cpm) and MK8 (2800 cpm) models. Synchronized speed interlock with upstream tobacco feeding equipment eliminates material blockage and unexpected machine shutdown during long-hour full-speed operation, ideal for large factories with huge export order demands.
  2. Industry-Leading Uniform Cigarette Quality & Zero Defect Control High-precision microwave online weight monitoring automatically adjusts tobacco feeding flow in real time to guarantee consistent density and weight of every cigarette rod. Multi-group photoelectric sensors detect loose tipping, air leakage and deformed cigarettes for automatic rejection, ensuring unified smoke taste and neat appearance of all finished products to meet strict international export inspection standards.
  3. Wide Multi-Spec Flexible Production Switching Supports rapid conversion between regular, slim and super slim cigarette formats within 10 minutes via mold replacement and one-click formula recall on touch screen. Compatible with standard acetate filter rods and aroma capsule filter rods produced by KDF2 and capsule inserting machines, enabling one production line to launch multiple cigarette brand series without extra equipment investment.
  4. Intelligent Digital Full Automatic Control & Self-Diagnosis Siemens industrial computer centralized operation system stores dozens of production parameter formulas for quick recall. Built-in machine self-diagnosis and real-time fault alarm system accurately locate abnormal components, greatly cutting troubleshooting downtime and production loss for large-scale continuous operation.
  5. Modular Split Structure & Low Long-Term Maintenance Cost Three independent detachable modules design facilitates quick disassembly for deep cleaning and vulnerable spare parts replacement. Centralized automatic lubrication system reduces abrasion of core transmission components. As supplier on tobaccomachinery.top, we stock full range original matching spare parts for all S7000/M8000/F80 modules of Protos 70 machine, supporting fast global delivery and overseas on-site technical commissioning service.
  6. Gentle Tobacco Conveying Design To Minimize Raw Material Waste Optimized low-friction vacuum tobacco forming and conveying channel avoids violent extrusion and pulverization of fragile cut tobacco shreds, effectively lowering tobacco waste rate during 24-hour non-stop industrial production, saving substantial raw material cost for large tobacco manufacturers.
  7. Perfect Docking With Complete Closed-Loop Tobacco Production Workflow Standard tobacco feeding inlet directly connects vibrating conveyor and tobacco storage silo for steady uniform cut tobacco supply; finished cigarette tray outlet seamlessly links HLP2 hard packet packing machine. Cooperated with full set primary processing machines and packaging equipment to build an unmanned fully automatic production line from raw tobacco leaf to sealed export cartons.

 Complete Full Production Workflow Matched With Protos 70 Automatic Cigarette Making Machine

  1. Raw tobacco processed via tobacco steaming machine → tobacco separate machine → casing & flavor preparation machine → tobacco drying machine
  2. Moisture-balanced uniform cut tobacco buffered inside tobacco storage silo, transported by vibrating conveyor to Protos 70 feeding hopper
  3. KDF2 filter rod machine produces standard acetate filter tips; optional capsule filter cigarette manufacturing machine embeds aroma burst beads into filter rods
  4. Protos 70 automatic cigarette making machine completes tobacco rod forming, filter tipping assembly and automatic cigarette tray filling
  5. Full trays of finished cigarettes are delivered to HLP2 cigarette packing machine for inner aluminum foil hard packet forming
  6. Hard packets flow to YB59A packing film machine for transparent BOPP cellophane wrapping with tear tape
  7. Film-wrapped packets enter YB69A carton packing machine for automatic strip carton loading, sealing and stacking for wholesale & export shipment

As one-stop full tobacco machinery supplier operating tobaccomachinery.top, we supply complete matched equipment for Protos 70 automatic cigarette making machine: full set tobacco primary processing machinery, KDF2 filter rod makers, capsule filter inserting units, complete ZB43A packaging line (HLP2+YB59A+YB69A) and full stock of Protos 70 vulnerable spare parts compatible with original Hauni mechanical standards.

Request Custom Large-Scale Production Line Quotation

Inform our engineering team your target daily ultra-high cigarette output, required cigarette specifications (regular/slim/capsule filter), matched upstream tobacco primary machine models and factory workshop layout space. Our technical team will design exclusive integrated full production line layout plan and offer competitive factory direct price for new large tobacco factory construction or old production line upgrading renovation.

 

Q: What scale of tobacco factories is Protos 70 automatic cigarette making machine suitable for?

A: It is specially developed for large-scale industrial tobacco manufacturers and big export cigarette production bases pursuing ultra-high daily output, far more efficient than mid-speed MK9 and small MK8 machines for mass commercial orders.

Q: Can Protos 70 automatic cigarette making machine match tobacco primary machine and vibrating conveyor?

 A: Yes, reserved standardized docking interfaces realize seamless synchronous linkage with all tobacco primary processing equipment including vibrating conveyors, tobacco storage silos and drying machines, forming fully automatic unmanned closed industrial production loop.

Q: What is the core difference between Protos 70, MK9 commercial maker and MK8 industrial maker?

A: Protos 70 automatic cigarette making machine hits max 7000 cpm ultra-high speed for large factories; MK9 commercial maker runs up to 5000 cpm for medium mass production; MK8 industrial maker outputs 2500–2800 cpm for small startup workshops with limited budget.

Q: Can Protos 70 produce burst bead capsule filter cigarettes?

A: Absolutely. It can synchronously link with our capsule filter cigarette manufacturing machine to finish automatic capsule embedding and filter tipping assembly, supporting mass production of multi-flavor menthol fruit capsule filter cigarettes.

Q: Does your factory supply full range original spare parts for Protos 70 automatic cigarette making machine?

A: We stock all core vulnerable spare parts for S7000 rod forming unit, M8000 tipping unit and F80 tray filler, supporting fast international shipping and professional remote video / on-site overseas technical guidance for installation, commissioning and routine maintenance.

 

PROTOS 70 cigarette making machine

PROTOS 70 cigarette making machine

Model ZJ17, a high-speed cigarette making and filter assembling machine group, is made under introducing the technology of PROTOS 70 from Hauni Maschinebau AG Germany by China National Tobacco Corporation, in the way of Technology-Trade combined cooperation in 1992. It is manufactured by Changde Tobacco Machinery Co., Ltd after technology digestion and absorption, innovation and improvement, having features as follows:

  1. Stable production: The cigarette output is 7000cig/min, the max. tobacco rod forming speed is 490m/min.

  2. Ensure high quality cigarettes, and automatically detect air leakage, loose end, filter missing, soft spots, hard spots, too light, too heavy and other substandard cigarettes in the production process.

  3. Complete trouble- shooting system: It can automatically test the faults when it goes wrong, and then raise the alarm, display the faults, stop running to analyze and make statistics on faults.

  4. Complete weight control system: It measure cigarette weight with high-precision control, and it can offset automatically to save cut tobacco, greatly reducing the production cost of cigarette factories.

  5. Automatic monitoring performed in manufacturing process: It can automatically analyze, make statistics and management for production data, and output the data in report forms.

  6. Convenient and efficient human-computer interaction system.

  7. With small volume and weight, less area is possessed.

#  Items 参数 Parameters
   Output
1  Production speed 7000cig/min
2 Rod Speed 490m/min
  Product Dimension
3  Filter Cigarette Length 65mm~120mm
4  Rod Cigarette Length 54mm~90mm
5 Cigarette Circumference 21.7mm~28.3mm
6  Filter Length(1rod/6) 20mm~24mm
7 Filter Length(1rod/4) 24mm~30mm
  Ambient Conditions
8  Compressed Air consumption 34 m3/H
9 Working Pressure ≥0.6mp
10 Air exhausting(Central dust extraction) 2700 m3/H
11  Rated Power For Electrical System 44.5KW
12 Total power 47KW
13  Dimension (LXWXH) 6740mm x 6030mm x 2600mm
14 Total Weight 10080kgs

 

This product is for making filter cigarette with different diameter and length. It consists of tobacco rod maker, filter assembler, and tray loader. It can be linked with down stream cigarette packer by tray loader and tray unloader, or it can be directly linked with cigarette packer by link-up system.

High quality of cigarette output: it has functions of filter missing detection, air leakage inspection and loose-end detection to ensure qualified cigarette output.

Complete trouble shooting system: it has function of fault alarm, fault displaying and fault diagnosis which can help shooting the trouble effectively.

Prefect cigarette weight control system: by adopting microwave weight control system, it can control cigarette weight precisely and thus save cut-tobacco consumption.

Low wastage: this machine is with stable running performance and high operating efficiency, and as the result, the wastage ratio is extremely low and running cost of this machine is reduced.

Features:
•Speed:7000cig./min.
•Cigarette length: 65-120mm(tobacco rod length and filter length can be tailor made)
•Cigarette diameter: 5.4-9mm
•Filter Length: 10~25mm(4cut) or 15~35mm(4cut)
•Total power consumption: 47kw
•Dimension(L× W× H): 6740mm×6030mm×2600mm(U)
•Total Weight: 10080kgs